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Re: [avr-chat] OT: Motor vibration due to PWM harmful?


From: Russell Shaw
Subject: Re: [avr-chat] OT: Motor vibration due to PWM harmful?
Date: Thu, 26 Oct 2006 20:39:08 +1000
User-agent: Mozilla/5.0 (X11; U; Linux i686; en-US; rv:1.7.12) Gecko/20060205 Debian/1.7.12-1.1

Clemens Koller wrote:
Hello, Erik!

Erik Christiansen wrote:

While fooling with FET drive for a 200 watt DC motor, there was a fair
howl emanating from the motor when the PWM frequency passed through
mechanical resonances. I've read of ruined bearings in large motors, due
to arcing through the lubricant, due to voltage build-up on the rotor,
apparently exacerbated by peaky drive, but the wear effects of
continuous high frequency mechanical vibration doesn't seem to be
mentioned much.


This is really OT.
I did some motion control with high-end motion controllers
from Delta Tau about two years ago. There are ton's of Amplifier Manufacturers for DC Brushless motors i.e. (i.e. ELMO Flute) Check their design and you will see that they have (sometimes) some pretty complex Filters mainly to improve the loop stability, but also to reduce EMI.

You could also contact some Motor Manufacturers (i.e. Maxon) and ask them about their opinion, but I guess they will just tell you that everything is fine,
as long as you use their motors. :-)

But please, that's too complex to be discussed here. Find a proper list for your questions.

It's not too complex to be discussed here and it's labelled OT.

PWM vibration is no problem, other than being a noisy nuisance
and making feedbacks noisier.

Stepper motor resonances can be much reduced by using sinewave drive
instead of square-wave drive, and/or by adding a small flywheel or frictional
damping load if tolerable.

There's nothing complex to fix.




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