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bug#59695: ESP partition uses 1024 byte sectors


From: Efraim Flashner
Subject: bug#59695: ESP partition uses 1024 byte sectors
Date: Thu, 1 Dec 2022 10:24:17 +0200

On Tue, Nov 29, 2022 at 10:51:42PM +0200, Efraim Flashner wrote:
> I was working on using a grub-efi system image for aarch64 and I got the
> following error:
> 'Error: FAT sector size mismatch (fs=1024, dev=512)'
> I traced it back to u-boot¹. u-boot wouldn't chainload grub if the
> device block size and the filesystem sector size doesn't line up. I
> changed the line in (gnu build image) in make-vfat-image to use '-S 512'
> for esp partitions and was able to load the grub menu from u-boot.
> 
> I spent some time looking through the git history but I wasn't able to
> find anything to suggest why we have 1024 byte sectors there
> specifically.
> 
> ¹ https://source.denx.de/u-boot/u-boot/-/blob/master/fs/fat/fat.c#L589

Normally I'd be ok with hardcoding 512 for the sector size to fix this,
but then I remembered that there are 4k block size disks which actually
declare themselves as having 4k blocks and not emulating 512 byte
blocks.

What do you think? I suppose one option would be to patch u-boot to not
demand they be equal, but that only works with guix build u-boot. We
could force 512, u-boot is the only thing I've come across so far that
cares and most people² use µSD cards which advertise 512 byte blocks.

Maybe change it to 512 and add a TODO to revisit it later as needed?

² citation needed

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Efraim Flashner   <efraim@flashner.co.il>   אפרים פלשנר
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